In industries where logistics and safety are paramount, the ability to optimise space and streamline operations can mean the difference between success and stagnation. At Ecocementos, located in RÃo Claro, Colombia, the challenge of managing large trucks in a confined space was not only impacting productivity but also posing significant risks to their workforce and equipment.
At Australian Turntables (ATT) we provided the ideal solution: a 20-metre-diameter turntable tailored to Ecocementos’ specific needs. This innovative approach transformed their operations, dramatically increasing efficiency and ensuring safe, seamless manoeuvring of vehicles.
The logistical challenge at Ecocementos
Ecocementos processes approximately 15,000 tonnes of raw materials daily at its plant in Sonson, RÃo Claro. However, the limited manoeuvring space for 12-metre-long trucks created a bottleneck, reducing the number of vehicles that could unload efficiently and safely.
Key issues included:
- Restricted space: The area was too small for trucks to perform multi-point turns without risking damage to the vehicles.
- Operational delays: Without a streamlined process, only 5 trucks per day could unload, creating backlogs and reducing productivity.
- Safety concerns: Tight spaces and constant reversing increased the risk of accidents for both drivers and employees.
To address these challenges, Ecocementos required a solution that combined efficiency, safety, and durability, while being adaptable to the plant’s environmental conditions, including high humidity levels.
The Australian Turntables solution
We delivered a 20-metre-diameter turntable designed to handle the specific logistical and environmental demands of Ecocementos. This solution wasn’t just about meeting the immediate challenges—it was about creating a system that integrated seamlessly into their operations and provided long-term reliability.
The custom-designed turntable offered:
- Improved logistics: By eliminating the need for multi-point turns, trucks could unload faster and more efficiently.
- Safety enhancements: The turntable reduced reversing manoeuvres by 95%, significantly lowering the risk of accidents.
- Increased productivity: The facility now manages 25 trucks per day, a fivefold increase compared to their previous setup.
- Durability: Built to withstand the humid conditions of RÃo Claro, the turntable has operated flawlessly for over a year.
Benefits realised by Ecocementos
The results of this solution have been transformational for Ecocementos, demonstrating how tailored turntable solutions can revolutionise operations.
1. Enhanced safety standards
The organised flow of trucks minimises congestion, reducing the likelihood of accidents. Employees and drivers can now work in a safer environment, with clear processes and minimal risk from reversing or tight manoeuvres.
2. Boosted efficiency
With trucks spending less time manoeuvring, operations have become smoother and faster. The turntable has improved time efficiency by 46%, allowing Ecocementos to handle higher volumes without compromising safety or quality.
3. Unmatched reliability
After a full year of operation in extreme conditions, the turntable continues to perform without a single failure. This reliability underscores the robust engineering and quality of Australian Turntables solutions.
4. Cost-effectiveness
The turntable’s efficiency and durability translate to a strong return on investment, allowing Ecocementos to achieve their logistical goals without incurring excessive operational costs.
Turning challenges into opportunities: Ecocementos working in tandem with Australian Turntables
Ecocementos selected us for our proven ability to solve complex logistical problems with innovative and reliable solutions. Here’s what made us the ideal partner:
- Global reputation for creating bespoke turntable solutions across industries provided the confidence Ecocementos needed to tackle their logistical challenges.
- The custom-engineered turntable seamlessly integrated into Ecocementos’ existing operations, addressing space constraints without disrupting workflows.
- We prioritised the safety of workers by delivering equipment that operates efficiently and reliably, even in high-humidity conditions.
Our ability to transform obstacles into opportunities is evident in every aspect of the project. From initial concept to execution, we dedicated ourselves to client success has been unwavering:
- From concept to completion we collaborated with Ecocementos at every stage, ensuring the solution was tailored to their unique needs.
- Built to perform under challenging conditions, the turntable continues to operate flawlessly after a year of use.
- Our focus on safety, efficiency, and productivity guarantees long-term benefits for clients, no matter the environment.
This partnership exemplifies how innovative thinking and expert engineering can revolutionise operations, turning logistical challenges into seamless solutions.
Ecocementos’ turntable solution in RÃo Claro is a testament to what can be achieved with innovative thinking and engineering expertise. By transforming a cramped, inefficient space into a hub of productivity and safety, Australian Turntables demonstrated the transformative power of a well-designed turntable.
For companies facing logistical challenges—whether in manufacturing, transportation, or construction—our turntable solutions provide more than just functionality. They create opportunities for growth, efficiency, and peace of mind.
Ready to transform your logistics and elevate your operations? Discover how Australian Turntables delivered success for Ecocementos and learn how we can revolutionise your industry. Contact us today to explore tailored solutions that prioritise safety, efficiency, and productivity.
